Tarbat Oil Field Power Upgrade
Tarbat oil field owned by Santos in Queensland’s southwest required a new power generation solution to operate of a number of wells and the associated surface infrastructure. GPA was part of the delivery of a renewable micro grid system, which significantly improved efficiency and reduced overheads.
The Tarbat oil facility was operating on a gas turbine designed for a much larger scale operation than required, due to the slowing of development of oil fields between 2006 and 2010. Santos identified the potential to improve power generation efficiency and reduce fuel consumption of the existing gas turbine generator by 50-60%.
The objectives of the project were to:
- Reduce fuel gas consumption/operating costs by improving the efficiency of the generation system and equipment
- Reduce ongoing maintenance cost by replacing the MPU (Gas Turbine) with smaller packaged gas fuelled generator(s)
- Improve power system stability
- Improve the power system availability
- Minimise capex cost by using standard stand-alone generation packages
- Improve power factor to further reduce operational costs
Optimal Group Australia awarded the contract for supply and installation of the new power generation system. GPA were then directly engaged by Santos to act as their owner’s engineer and interface consultant for the project, as well as managing site construction and commissioning.
The system consists of a 1000kW bank of gas-fired micro-turbines connected to a new 400V AC LV switchboard, in conjunction with a 250kW solar PV system with grid stability module, harmonic filtering and power factor control.
GPA performed the following key tasks:
- Review of renewable energy & conventional energy options
- Designed a micro grid to improve network turndown & stability
- Consolidation of generation assets to improve fuel efficiency
- Client Business Case Evaluation Support (CAPEX & OPEX)
- Power system load flow, fault level, stability & protection design
- Full BOP multidisciplinary design (EIC/Mech/Process/ Civil & Struc)
- EPCM/ Owners engineers to select & manage OEM suppliers
- Construction, commissioning management & engineering support
As part of the overall safety in design aspect of the project’s execution cycle, GPA also facilitated a design review prior to a formal CHAZOP/HAZOP which was undertaken once the detailed design had sufficiently progressed.
By utilising renewable energy in a fit for purpose design the micro grid system resulted in greatly improved efficiencies and cost savings.